DIY Extra-Large Ironing Board for Quilting and Large-Scale Sewing Projects

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When I started quilting, it didn’t take long to realize that I needed an extra-large ironing board to make handling larger pieces of fabric easier. I wanted something semi-portable that could work well on just about any surface, and I needed something easy to store when not in use. Bonus points if it was also easy to clean, as irons and boards can accumulate gunk with extensive use.

I finally settled on making my own, and it turned out much better than I hoped! By using a fitted crib sheet as the cover, I can remove it anytime and throw it in the wash, making it a snap to clean. I can also change the cover (or make my own!) if I want to change the look or desire a new pattern.

Here’s What You Need

Tools

• 1 heavy-duty staple gun

• 1 pack heavy-duty staples if not already included with the staple gun

Supplies

• 1 4x8’ pine cabinet grade plywood panel cut to 28x52” in store (you will have some wood pieces leftover). I chose a 0.688” thick panel to prevent any chances of warping over time, but there are thinner options at lower price points if needed.

• 1.5 yards natural cotton batting

• 1 100% cotton fitted crib sheet

Instructions

1. Wash and dry the fitted crib sheet.

2. While the sheet is being laundered, lay one sheet of batting on a clean and smooth surface. I used my dining table, but any hardwood or tile floor would work.

3. Lay the second sheet of batting on top of the first. Smooth out as many wrinkles as you can. I find that using two layers of batting offers just the right amount of cushion for the ironing board.

4. Lay the wood panel on top of the batting and center it. In other words, there should be an even amount of batting on either side of the wood, allowing for a neat and finished look on the back when you’re done.

5. Fold any excess batting on top of itself to create clean outer edges (see image #02 above).

6. Using a staple gun, pull each folded batting edge taught and staple it to the back of the wood panel (image #02). When I reached a corner, I folded the batting similar to how I would fold wrapping paper for a present and continued stapling along the next edge.

7. Once the batting is securely attached to the wood panel, turn the board over and cover the front with the washed fitted sheet (see image #03). Switch out fitted sheet covers as needed.

8. Optional: Find random things to iron just so you can “test it out!” 😂